Cluster members
| Technologies: | 3D-cutting of metals, Protective coatings (galvanics, phosphating, cataphoresis), Soldering of alluminum parts |
| Commodity groups: | Climate systems |
Region: Samara region
Personnel: 180 people.
Specialization: the company specializes in the production of climate systems and their components for automotive, agricultural, road construction and special vehicles.
Products: air conditioners, heaters, climate systems, heat exchangers, aluminum refrigerant lines, brackets.
Technologies: computer metal cutting, its bending and corrosion-resistant coating, HFC soldering of aluminum pipes; 3D measurements and prototyping on a 3D printer.
Customers: Lada West TLT, KAMAZ, URAL, UAZ, GAZ, BelAZ, Rostselmash, PTZ, Gomselmash, Promtraktor, HTZ, MTZ.
| Commodity groups: | Final products of cluster |
Region: Samara region
Personnel: approx. 36 000
Specialization: final products of the Cluster, the largest production of passenger cars in Russia and Eastern Europe.
Products: LADA and NIVA car lines.
Technologies: line assembly and running-in of cars, as well as engines and gearboxes to them; body parts stamping, contact welding, body coating, aluminum casting, injection molding, machining of engine and gearbox parts.
Customers: individuals, families, companies, non-governmental organizations, government institutions and others.
| Technologies: | Casting of alluminum alloys, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
Region: Samara region
Personnel: >1000
Specialization: production and sale of automotive components.
Products:
KZAE: drives and windshield wipers, sensors, heater electric fans, washer systems and pumps, relay regulators, electric cooling fans, power windows, gear motors, fuses.
KAC: buckets, pivot studs, stabilizers, links, cylinders, springs, ball sockets.
Elektrokontact: electric brushes, silver contacts, products from non-ferrous metals, products from iron.
LEP: flexible shafts, cables, generators, switches, fuses, inserts, panels, molding, hardware, stamping.
Kinelagroplast: air ducts, deflectors, mud flaps, wheel arches, radiator grilles, washer and expansion tanks, fuel tanks, complete air filters, products of heating, ventilation and air conditioning systems for cars.
Roots Avtokom : audible warning devices.
MPK: instrument panel support, impeller, air ducts, airbag supports, trapezoids, shafts, bodies, fittings.
Technologies: machining, galvanization, stamping, injection molding, Zamak die casting, casting of aluminum, non-ferrous castings, powder metallurgy, products from pulverized coal and copper-graphite powder, extrusion blow molding, hot and cold swaging.
Customers: AVTOVAZ, LADA West TLT, UAZ, GC GAZ, MTZ, KAMAZ, AZ URAZ, PAZ, MAGMA, DOO BELAZ PREMAR SERVICES, Faurecia, PCMA Rus, Lear, ZF TRW, Ford, Valeo, Legrand.
| Technologies: | injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: auto components, manufactured by injection molding, products made of polyurethane foam, rubber technical goods.
Products: more than 100 items of interior, exterior and engine compartment parts for cars, as well as currently increasing production of furniture for sanitary ware products.
Technologies: injection molding.
Customers: automotive industry (AVTOVAZ, TIS , Avtoposhiv), sanitary industry (Syzran-Keramika), after market of auto components.
| Technologies: | Cold and hot thermoforming of upholsteries and carpets, Extrusion blow molding of hollow plastic products, Extrusion of thermoplastic elastomers, Machining and water jet cutting of polymeric products, Welding of polymers, injection molding and vacuum forming of plastics |
| Commodity groups: | Carpets |
Region: Samara region
Personnel: 250÷1000
Specialization: production of auto components and spare parts for cars: thermoforming process, extrusion process (sealing, edgings, roof molding), production of non-woven textiles for own purposes.
Products: sealings, carpets, parcel shelves, upholstery of arches and rear sides, headlining, interior and exterior plastic parts of car.
Technologies: injection molding (including two-component molding).
- Ultrasonic and vibration welding, hot plate and hot air welding,
- High-frequency welding.
- Cold and hot thermoforming of upholstery and carpets.
- Extrusion blow molding of air ducts.
- Extrusion (one-, two-, three- component) of thermoplastic elastomers.
- Needle-punched non woven textile technology.
Customers: AVTOVAZ, LADA West TLT, OAG, Renault Russia.
| Technologies: | injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: production of plastic parts by injection molding and also plastic processing of materials for the automotive industry.
Products: interior parts, seat parts, body ventilation nozzles, lodgments luggage roof, interior and exterior door handles, parts of heating and air-conditioning systems (for Lada Vesta, Kalina, Priora, Renault, Nissan, Aurus cars).
Technologies: injection molding, assembly of door handles, hot stamping, injection molding with gaz equipment. Company has its laboratory and 23 molding machines (including 2 bi-components) from 50 to 650 tons are in operation. Manufacturers of injection molding machines: Austria (ENGEL), Italy (NEGRI BOSSI), China (HAITIAN).
Customers: AVTOVAZ, Lada Izhevsk, Valeo Service Russia, FSUE NAMI, UAZ, GAZ, UAZ, Faurecia, AKM.
| Commodity groups: | Accumulator batteries and alloys to them |
Region: Samara region
Personnel: 250÷1000
Specialization: production of starter lead-acid batteries.
Products: starter lead-acid batteries with a nominal capacity of 50 to 195 Ah.
Technologies: both standard technologies - "calcium-calcium", and innovative ones are used: PUNCH, improved flooded batteries with EFB technology (Enhanced Flooded Battery), including Asian format, and batteries with absorbed electrolyte using AGM technology (Absorbent Glass Mat).
Customers: AVTOVAZ, Renault Russia, LADA West TLT, Lada Izhevsk, Ford Sollers, UAZ, UAZ, MAZ, Trading company TMC (Trade & Marketing Company - is exclusive distributor of batteries AKOM in Russia and abroad).
| Technologies: | injection molding and vacuum forming of plastics |
| Commodity groups: | Electrical equipment, Electronic components, Wiring harnesses |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: electrical equipment, wiring harnesses, electrical component. Injection molding.
Products: contract production of electronics, production of wire harnesses and cable assemblies for different purposes according to documentation and customer specifications. Supply of materials for the production of wire harnesses from leading Russian and foreign manufacturers; plastic parts.
Technologies: assembly and automatic insertion of circuit plates, manual insertion of output electronic components, automated processing and assembly of wiring harnesses, injection molding.
Customers: AVTOVAZ, BOSCH, Faurecia, UMZ, ISUZU RUS, GAZ Group, Ador, Frost, NPP Test-Electro, ABCcom and others.
| Technologies: | 3D-cutting of metals, Metal welding, Painting of plastic parts, Powder coating, Stamping, injection molding and vacuum forming of plastics |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 100÷250
Specialization: production of stamped parts, injection of plastics, contact-arc welding, powder coating, assembly, design and manufacture of dies and molds, measuring laboratory.
Products: brackets, supports, levers, axles, stands, metal items, clamps.
Technologies: small and medium cold sheet stamping, robotic stamping, welding on resistance welding machines and in CO2 environment, powder and liquid painting, plastic molding, machining, circular and flat grinding, CNC turning and milling, electrical discharge machining, 3D measurements and laboratory.
Customers: AVTOVAZ, Renault-Nissan, Lada Izhevsk, LADA West Togliatti, AD Plastik.
| Technologies: | Casting of alluminum alloys, Heat treatment, Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: zinc, brass, aluminum casting, stamping, galvanization, heat treatment.
Products: stamping parts, heat treatment of metal parts, casting of metal parts.
Technologies: stamping, heat treatment, light casting.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Metal welding, Powder coating |
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: production of fuel and steam systems, production of component parts for wheelchairs, metal treatment, powder coating.
Products: fuel polyamide tubes, frame parts made of aluminum.
Technologies: production of polyamide tubes for fuel and steam systems; machining and welding of aluminum parts; powder coating.
Customers: automotive industry (AVTOVAZ, LADA West TLT, UAZ, GAZ); healthcare (OTTOBOCK Mobility Germany).
| Technologies: | Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Powder coating |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: production of suspension parts.
Products: rear suspension bars, front suspension arms, front suspension cross bar, clamp of fixing cover.
Technologies: multipoint contact welding, arc welding in a protective atmosphere, powder coating, machining of rungs and pipes, fluting of wheel cutters.
Customers: AVTOVAZ, LADA WEST TLT, Lada - Imidge.
| Technologies: | injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: interior and exterior products made of plastic.
Products: interior, exterior, engine compartment parts.
Technologies: injection molding under the pressure - 280 to 2200 tons.
Customers: AVTOVAZ, LADA West TLT, TD KAMPLAST, EKOGERUS, IPROSS.
| Technologies: | Extrusion blow molding of hollow plastic products, Welding of polymers, injection molding and vacuum forming of plastics |
| Commodity groups: | Climate systems |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: plastic components and assemblies for automotive industry, manufactured by injection molding, blow molding, vibration welding, assembly.
Products: air ducts, cowlings, splash shields, wheel arch covers, radiator enclosures, washing and expansion tanks, fuel tanks, assembled air filters.
Technologies: injection molding, extrusion blow molding of air ducts, vibration welding.
Customers: AVTOVAZ, LADA West TLT, UAZ, GAZ Group, Faurecia, Ford, FROST, Faurecia, Motor-Super.
| Technologies: | Machining and water jet cutting of polymeric products, injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 100÷250
Specialization: injection molding of parts under pressure, interior parts.
Products: fairings of floor threshold, cowl covers, fairings of wing, splash proof element
of wheels, upholstery, interior pillars, plastic products as a part of the front and rear seats,
parts of the engine compartment which are used in hostile environments.
Technologies: injection molding of plastics under the pressure (including bicomponent injection); thermoforming, milling and water jet cutting.
Customers: automotive industry (AVTOVAZ, AvtoVAZagregat, BOSCH, Faurecia, Takata, Brose.
| Technologies: | 3D-cutting of metals, Body components manufactured using profiling and bend with stretching technologies, Heat treatment, Machining of toolings for stamping production and molds, Metal welding, Stamping, Welding of polymers, injection molding and vacuum forming of plastics |
| Commodity groups: | Components from expanded materials and polypropylene foams, Rubber products, Stamping parts, Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Samara region
Personnel: 30÷100
Specialization: design and production of rubber, polymer and metal products which are parts of body, interior, chassis and power train of passenger and commercial vehicles.
Products: dashboard crossbar, trunk hinges, safety bar of front and rear doors, stabilizer bar, parts of the brake group, rubber-metal shock absorbers, soundproof seals, sun visors, luggage compartment curtain.
Technologies: injection molding of plastics under the pressure, welding of polymers, pouring of polyurethane foam, thermoforming, vulcanization.
- Welding of metals: arc, spot;
- Laser cutting of metals, pipe processing, intense deformation of metals, bending, heat processing;
- Machining of tooling for stamping and die molds;
- Production of compact tractors.
Customers: AVTOVAZ, LADA West TLT, UAZ, GAZ Group, IZH-Auto, Sollers, FSUE NAMI.
| Technologies: | Metalworking, turning, milling, gear cutting, jig boring, grinding works, Stamping, injection molding and vacuum forming of plastics |
| Commodity groups: | Brake systems and their components |
Region: Samara region
Personnel: 250÷1000
Specialization: metal treatment under pressure, by cold stamping, injection molding, blow molding of polymer products, extrusion.
Products: interior and exterior products, steering parts, components of exhaust systems, clutches, brake systems, hinges (hinges), engine elements, suspension, and transmission.
Technologies: assembly, traditional stamping, finishing cutting, progressive stamping, production of hinge joints, wire bending, welding, casting metals under pressure, casting plastic, multi-component molding plastic.
Customers: AVTOVAZ, RENAULT Russia, GAZ, UAZ, LADA-Izhevsk, VAZINTERSERVICE, Nissan Manufacturing RUS, Valeo, Benteler Automotive, Mahle-Behr, U-Shin, Kiekert AG, Ficosa International GmbH.
| Technologies: | Painting of plastic parts |
Region: Samara region
Personnel: 30÷100
Specialization: painting of plastic components.
Products: painting of plastic components.
Technologies: painting of plastic components.
Customers: SED, LADA West Togliatti.
| Technologies: | Forging, Heat treatment, Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Stamping |
| Commodity groups: | Steering systems |
Region: Samara region
Personnel: 100÷250
Specialization: assembly of steering mechanism (steering racks), machining of cast products.
Products: inboard hydraulic steering mechanism (screw and ball nut type), inboard hydraulic steering mechanism (rack and pinion type), high and low pressure hoses and pipelines for hydraulic steering system; assembled oil pumps with pulleys and supporting brackets, oil tanks with filter elements, fixing elements for steering booster assembly.
Technologies: machining (turning, milling, polishing) of cast metal pieces, welding, stamping, forge work, heat hardening, assembly and verification of steering mechanism.
Customers: automotive industry (AVTOVAZ, LADA West Togliatti).
| Technologies: | Metalworking, turning, milling, gear cutting, jig boring, grinding works |
| Commodity groups: | Electrical equipment |
Region: Samara region
Personnel: < 30
Specialization: machining of metals (turning, milling, thread-rolling, gear processing), serial production of alternator pulleys.
Products: starters, gear reducers glass cleaner drives, alternators and their parts (shafts, pulleys, cups).
Technologies: machining of metals (turning, milling, thread-rolling, gear processing).
Customers: automotive industry.
| Technologies: | Metal welding |
| Commodity groups: | Final products of cluster |
Region: Samara region
Personnel: 30÷100
Specialization: low-volume production of vehicles.
Products: special purpose vehicles (LADA 4х4 232900, 213100, LADA PRIORA 1,8L 21703, LADA 21144).
Technologies: station assembly of special purpose vehicles with uprated engines, station assembly of off-road pickups based on LADA4x4; pipe bending, machining, welding, assembly and verification of car engines.
Customers: individuals, families, firms, non-governmental organizations, government institutions, etc.
| Technologies: | Extrusion blow molding of hollow plastic products, Protective coatings (galvanics, phosphating, cataphoresis), Welding of polymers, injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30÷100
Specialization: injection molding of plastics under the pressure, galvanic metallization (of metal, ABS, PC/ABS Cr VI and Cr III), extrusion blow molding, vibration welding of plastics, assembly and painting of plastic products.
Products: hard-chromed interior and exterior parts.
Technologies: galvanic metallization (of metal, ABS and PC), injection molding of plastics under the pressure, extrusion blow molding, vibration welding of plastics, assembly and painting of plastic products.
Customers: AVTOVAZ, LADA West TLT, IZH-Auto, Samsung, Nestle, Rostselmash, Takata.
| Technologies: | Electropainting, Metal welding, Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
Region: Samara region
Personnel: 100÷250
Specialization: complete production cycle of steel wheels.
Products: steel wheels.
Technologies: disk stamping, rim profiling, assembly, welding, cataphoresis and enamel painting by electrodeposition.
Customers: the factory produces 13, 14, 15 and 16-inch wheels for LADA, Renault, Ford, Hyundai, KIA, Daewoo, and Volkswagen.
| Technologies: | injection molding and vacuum forming of plastics |
| Commodity groups: | Climate systems, Engine cooling systems |
Region: Samara region
Personnel: 100÷250
Specialization: production of plastic interior and exterior parts, parts and modules of air supply system, parts of car cooling system.
Products: plastic interior and exterior parts, air filters, air intakes, assembled cooling modules, thermostats.
Technologies: injection molding under pressure, machining.
Customers: automotive industry (AVTOVAZ, Lada West TLT).
| Technologies: | Machining of toolings for stamping production and molds, Stamping |
| Commodity groups: | Tooling |
Region: Samara region
Personnel: < 30
Specialization: production of tooling, special tools.
Products: cutting tools, technological tools, dies.
Technologies: machining of production and repairing of tooling for stamping and die molds; grinding and regrinding of cutting tools, air-free ion-plasma spray-on coating.
Customers: enterprises of machine-building industry and consumer goods industry (AKOM,Prodmash, VAZINTERSERVICE, Polad, TZA, Metalloprodukciya, Detal-Resours, Ecoplast, Axioma, VIZA, PC Avangard, Avtomet, Stalservice-TL, Industrial coating plant , Togliatti Komplekt Avto, Nobel Automotive Russia, UMZ, Aviastar).
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Metal welding, Powder coating |
Region: Samara region
Personnel: 250÷1000
Specialization: development, design, prototyping, serial production of car seats.
Products: seats and spare parts (front seats, a rear seat back and a rear seat cushion) for LADA Kalina, LADA Granta, Datsun.
Technologies: station assembly of seats, arc and electric resistance welding (robot and hand), automatic powder coating line; steel wire flattening and cutting, automatic stand wire bending.
Customers: AVTOVAZ, OAG.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Heat treatment, Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Stamping |
| Commodity groups: | Rolled steel and products from stainless and special steel, Stamping parts |
Region: Samara region
Personnel: 100÷250
Specialization: rolled steel and manufacture of products from stainless and special steel for automotive industry.
Products: tubes, blanks of tubes, safety bars, crosses of dashboard, head restraints, seat elements.
Technologies: production of electric-welded pipes, HFC hardening of tubes, stamping, bending, welding, tumbling.
Customers: AVTOVAZ, Lada Izhevsk, DAAZ, Gestamp, Sherdel Rus.
| Technologies: | Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Soldering of alluminum parts, injection molding and vacuum forming of plastics |
| Commodity groups: | Climate systems |
Region: Samara region
Personnel: 30÷100
Specialization: design and production of heating, ventilation and air conditioning systems for vehicles.
Products: air conditioners, refrigerators for vehicles, aluminum solid brazed heat exchangers, and aluminum extruded thin-walled profiles and tubes, freon and antifreeze tubes, brackets.
Technologies: stamping, welding, turning and milling, automatic bending of thin-walled tubes, aluminum brazing with flame and high-frequency current, high-temperature brazing of aluminum heat exchangers using Nocolok technology, vacuum molding, molding of plastics under pressure on IMM, extrusion of thin-walled aluminum profiles according to conform-technology.
Customers: AVTOVAZ, dealers of AVTOVAZ, export.
| Commodity groups: | Government services for small and medium-sized businesses |
Region: Samara region
Personnel: 30÷100
Specialization: center of cluster development, consulting and engineering for small and medium businesses.
Products: coordination of clusters development projects, support of small and medium enterprises in the field of consulting, implementation of management systems, lean production, engineering, prototyping, provision of public support.
Technologies: governmental services – consulting, advanced training, design and prototyping, management of techno parks of the region, cluster’s development support.
Customers: automotive industry (small and medium auto component enterprises of the Samara region), aerospace industry (Aerospace Cluster of the Samara region), medical industry (Cluster of medical and pharmaceutical technologies of the Samara region).
| Technologies: | Cold and hot thermoforming of upholsteries and carpets, Extrusion blow molding of hollow plastic products, injection molding and vacuum forming of plastics |
| Commodity groups: | Carpets, Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Samara region
Personnel: 30÷100
Specialization: blowing and molding of fuel system and engine cooling system components.
Products: assembled separators, expansion tanks, air intakes.
Technologies: extrusion blow molding, injection molding under pressure. Thermoforming, cutting of coverings.
Customers: automotive industry (AVTOVAZ, GAZ Group).