Cluster members
| Technologies: | Heat treatment, METALWORKING, TURNING, MILLING, GEAR CUTTING, JIG BORING, GRINDING WORKS |
Region: Saratov region
Personnel: 250÷1000
Specialization: auto components production.
Products: constant-velocity joints, cardan shafts, drive shaft with constant-velocity joints, steering pivots, camshafts, control rod.
Technologies: machining and heat metal treatment.
Customers: key Russian OEMs.
| Commodity groups: | Electrical equipment, Electronic components |
| Technologies: | Heat treatment, Injection molding and vacuum forming of plastics, Protective coatings (galvanics, phosphating, cataphoresis), Stamping, Welding of polymers |
Region: Vladimir region
Personnel: > 1000
Specialization: production and sale of auto components for passenger, commercial and agricultural machinery, as well as other non-automotive products.
Products: drives and wiping, frame and frameless brushes, gear motors, heater and fan motors, sensors, speedometers, tachometers, indicators, relays and switches, converters, instrument clusters and gauge boards.
Technologies:
- automatic mechanical processing;
- stamping;
- contact welding;
- laser cutting;
- plastics injection molding;
- non-ferrous metals casting;
- rubber goods production;
- hot treatment;
- electroplating and cataphoresis coating;
- parts coloring (varnish coating, organic solvent-based enamel coating in an electrostatic field, powder coating);
- printing on film materials;
- surface mounting of printed circuit boards( SMD mounting), electronic assembly;
- assembly;
- design and production of special equipment and tooling.
Customers: GAZ, KAMAZ, PAZ, UAZ, LADA WEST TLT, AZ URAL, PCMA RUS, LIAZ, MAZ, АКМ, FAURECIA, RUSSKAYA MEKHANIKA, VELOMOTORS.
http://www.avtopribor-group.ru/
| Technologies: | Machining of toolings for stamping production and molds |
| Commodity groups: | Tooling |
Region: Samara region
Personnel: < 30
Specialization: tooling design, production of machine tools, calibers, molds, stamps (small, medium) machining of parts.
Products: tooling, die tooling, molds.
Technologies: machining of metal parts on CNC machines.
Customers: military-industrial complex and machine-building industry.
| Commodity groups: | Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Samara region
Personnel: 30÷100
Specialization: production of noise and vibration protection materials and parts from them.
Products: noise and vibration protection materials and parts from them.
Technologies: extrusion, calendering and cutting.
Customers: AVTOVAZ, LADA Izhevsk, Trev-RUS, Magna Automotive Rus, UAZ, Avtotekhnika, Foresia Automotive Development, NVH Rus.
| Technologies: | Injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30÷100
Specialization: production of plastic autocomponents.
Products: windshield washer system, air conditioning system and other products made by injection molding.
Technologies: blow and injection molding machines.
Customers: AVTOVAZ, AD Plastik Kaluga, VITAL , Continental Automotive Systems Rus, NOBEL AUTOMOTIVE, Renault Russia, SMRC Automotive Technology RU, FAURECIA.
| Technologies: | Injection molding and vacuum forming of plastics, METALWORKING, TURNING, MILLING, GEAR CUTTING, JIG BORING, GRINDING WORKS, Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
Region: Kaluga region
Personnel: 250÷1000
Specialization: production and sale of automotive components.
Products: front and rear windshield wipers, gear motors, cooling and heater electric motors, EECS sensors, washers, windshield washer system in assembly, motor pumps, window lifters, relay regulators, fuses, components of dashboard, parts made by stamping and welding.
Technologies: blank production; injection molding, mechanical processing, nonferrous casting, stamping, galvanization, welding, assembly.
Customers: AVTOVAZ, LADA West Togliatti, GAZ, UAZ, KAMAZ, PAZ, AZ URAL, ROSTSELMASH, MTZ, MAZ, PCMA, Faurecia, Lear.
| Commodity groups: | Tooling |
| Technologies: | Automation of production processes and equipment, Stamping |
Region: Samara region
Personnel: < 30
Specialization:automation of production processes; non-standard equipment and technological tooling at the request of the customer.
Products:
- assembly stands and assembly systems;
- welding stands;
- reverse engineering;
- die tooling;
- pneumatic manipulators;
- calibers;
- pneumohydraulic presses;
- punching stands.
Technologies: design, CNC processing.
Customers: AKOM, UAZ, Cummins KAMA, Valee-95, Autoliv, Rosalit, Ipross, EPO Signal, TI Automotive, Zavod Avtokomponent, APEKS, Avtosvet, JSS, ERAE Automotive Rus, M Automotive Rus.
| Technologies: | METALWORKING, TURNING, MILLING, GEAR CUTTING, JIG BORING, GRINDING WORKS |
| Commodity groups: | Brake systems and their components |
Region: Chelyabinsk region
Personnel: 100÷250
Specialization: production of elements of the brake system and running gear for passenger cars.
Products: front and rear brake discs, brake drums, front and rear wheel hubs, rear wheel axles, brake-mounting brackets.
Technologies: machining (turning, milling) on CNC machining centers with robotic inter operative movement of parts. Manufacturing of sand cores to obtain castings.
Customers: Alliance Renault Nissan AVTOVAZ, PCMA RUS, Aurus, UAZ.
| Commodity groups: | Electrical equipment |
Region: Republic of Tatarstan
Personnel: 30÷100
Specialization: production of locking systems for cars.
Products: side door locks and handles, hood and trunk locks.
Technologies: automated assembly.
Customers: GAZ, KAMAZ, Ford.
| Technologies: | Metal welding, Stamping |
| Commodity groups: | Stamping parts |
Region: Leningrad region
Personnel: 30÷100
Specialization: automotive components production.
Products: welded parts, assembly.
Technologies: spot/projection/arc welding, assembly.
Customers: Toyota, Nissan.
| Technologies: | Metal welding, Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 30 ÷100
Specialization: automotive components production.
Products: small and medium progressive stamping parts, arc welding / contact welding of metal parts / instrument panel cross member.
Technologies: progressive stamping, arc / resistance welding.
Customers: AVTOVAZ, RENAULT RUSSIA, Volkswagen / Gestamp Kaluga / Gestamp Vsevolozhsk (Toyota).
| Technologies: | Metal welding, Stamping |
| Commodity groups: | Stamping parts |
Region: Kaluga region
Personnel: 250÷1000
Specialization: production of large and medium-sized stamped parts.
Products: stamped, welded, assembled parts.
Technologies: icold stamping, welding, repair and modification of any complexity dies.
Customers: VW, Skoda, Peugeot, Citroen, Mitsubishi, Renault, Nissan, AVTOVAZ, KAMAZ, Gestamp Vsevolozhsk (Toyota), Gestamp Togliatti.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Metal welding |
Region: Samara region
Personnel: < 30
Specialization: cold metal processing.
Products: door frames, door panel connectors, side frames, amplifiers, traverses, guides.
Technologies: profiling, bending with stretching, welding (assembly).
Customers: Renault, PCMA Rus, AVTOVAZ.
| Commodity groups: | Tooling |
Region: Nizhny Novgorod region
Personnel: < 30
Specialization: tools and machine parts surface finish.
Technologies: chemical milling, laser texturing, polishing, hardening, protective coatings.
Customers: ОЕМs, Tier 1-2 suppliers, tool manufacturers.
| Technologies: | Cold and hot thermoforming of upholsteries and carpets, Injection molding and vacuum forming of plastics |
Region: Leningrad oblast
Personnel: 100÷250
Specialization: detailization.
Products: сeilings, window lifters, door panels, light consoles.
Technologies: сasting, vacuum lamination, hot pressing, assembly, sewing.
Customers: AVTOVAZ, Volkswagen, Toyota, Nissan, Ford
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability, Wiring harnesses |
Region: Samara region
Personnel: < 30
Specialization: automotive components production.
Products: fuel-and steam lines of the fuel system, electrical wire harnesses.
Technologies: thermoforming of polyamide materials at temperatures up to 240ºС. Assembly, checking for tightness. Automated cutting and stripping system, semi-automatic crimping of electrical wires, assembly.
Customers: automotive components manufacturers Tier 1, OEM.
| Commodity groups: | Electrical equipments, Electronic components |
Region: Moscow region
Personnel: > 1000
Specialization: automotive electronics and automotive components.
Products: engine management systems, body electronics, dash panel insert, ERA-GLONASS system, telematics systems, navigation and multimedia, advanced driver assistance systems (ADAS).
Technologies:
- Surface mount technology, including: cleaning of printed circuit boards, screen printing of solder paste, optical control of soldering paste application, melting in multi-zone convection furnaces with a complex thermal profile, optical quality control of soldering.
- Automatic robotic installation of output components
- Automatic in-circuit control (verification of the nominal parameters of the components, the polarity, the absence of breaks and short circuits)
- Automatic in-circuit programming
- Automatic functional testing of electronic modules and finished products
- Automatic application of sealants to body parts
Customers: AVTOVAZ, Renault–Nissan–Mitsubishi Alliance, АУРУС, GAZ, KAMAZ, LiAZ, NAMI, NEFAZ, PAZ, ROSTSELMASH, UAZ, UMZ, URAL, Haval, ISUZU.
| Technologies: | Injection molding and vacuum forming of plastics, Machining of toolings for stamping production and molds |
| Commodity groups: | Water and oil pumps |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: production of automotive components of the power unit and chassis.
Products: water pumps, oil pumps, crankshaft pulleys, chain tensioners, bearing couplings, speedometer drives, technical fluids (antifreeze, glass-washing fluids).
Technologies: mechanical processing of body parts made of aluminum and cast iron, plastic injection molding, assembly.
Customers: AVTOVAZ, LADA West Togliatti, LADA Izhevsk.
| Technologies: | Injection molding and vacuum forming of plastics, Welding of polymers |
Region: Moscow region
Personnel: 100÷250
Specialization: development and production of interior and exterior automotive components.
Products: interior and exterior parts.
Technologies: injection molding of plastic parts (one-, two-, three - component), ultrasonic and vibration welding of plastic.
Customers: AVTOVAZ, Renault–Nissan–Mitsubishi Alliance, Volkswagen Group Rus, Hyundai Motor Manufacturing Rus, PСМА.
| Technologies: | Heat treatment, Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
| Commodity groups: | Brake systems and their components, Water and oil pumps |
Region: Ulyanovsk region
Personnel: > 1000
Specialization: metal sheet stamping, welding, heat treatment, protective coatings (cataphoresis, zinc, powder, nickel plating, phosphating). Mechanical processing, plastic products production. Production of clutch drive cables, parking brake. Components and mechanisms assembly.
Products: stamped products of car suspension elements, turning parts, cooling and heating radiators, vacuum amplifiers, accelerator and clutch drive cables, parking brake cable, hydro-corrector of headlights, ignition switch, brake hoses, window lifters, car hood and door locks, rear view mirror, water pump.
Technologies: small and medium stamping, welding, protective coatings application, plastic injection molding, heat treatment, mechanical processing, components and aggregates assembly.
Customers: AVTOVAZ, KAMAZ, UAZ, NAMI, SAAZ Complect, Schaeffler Rus, VIS, Motor-Super, Osvar, GAZ, Avtosvet, secondary market of OAT and STFK KAMAZ.
| Technologies: | Protective coatings (galvanics, phosphating, cataphoresis) |
Region: Nizhny Novgorod region
Personnel: 100÷250
Specialization: anticorrosive coatings application.
Products: all car parts covered with anticorrosive coatings (metal on metal).
Technologies: suspension and drum lines for the anticorrosive coatings application.
Customers: AVTOVAZ, Renault, Stellantis, VW, GAZ, Tier 1 and 2.
| Commodity groups: | Electrical equipment |
Region: Nizhny Novgorod region
Personnel: 100÷250
Specialization: production of automotive access mechanisms.
Products: ignition locks and door latches.
Technologies: assembly.
Customers: AVTOVAZ, Alliance Renault–Nissan, GAZ.
| Technologies: | Stamping |
| Commodity groups: | Rubber products |
Region: Yaroslavl region
Personnel: 250÷1000
Specialization: design, development, production and testing of automotive components.
Products: sealing gaskets, heat shields, stamped parts of chassis, engine and exhaust system, automotive heat exchangers, brake linings and pads, friction clutch linings.
Technologies: fine and medium stamping, polymer coating application, vacuum and inert gas soldering, injection molding of rubber products, molding and vulcanization of friction products in hydraulic presses, mechanical processing.
Customers: AVTOVAZ, RENAULT, AUTOMOBILE DACIA S.A, Volkswagen Group Rus, PCMA Rus, Nissan Manufacturing RUS, FAURECIA, GAZ.
www.fritex.ru, www.temac-group.com
| Technologies: | Compounding |
| Commodity groups: | Polymer composite materials |
Region: Moscow region
Personnel: 250÷1000
Specialization: polymer materials, compounds, foamed materials.
Products: sheets and parts made of foamed polymers and rubbers, granular compounds. Types: G-cell – foamed EPDM, SmartPore – foamed PE and EVA, thermally expanding materials based on EVA and EPDM, compounds of Compoly brand.
Technologies: production of granular compositions; production of foamed blocks and sheets; cutting, thermoforming, compression molding of final products.
Customers: Renault, AvtoVAZ, Nissan, VW, Aurus, NAMI, KAMAZ, GAZ, Faurecia, Tier 1 and Tier 2 suppliers.
| Commodity groups: | Final products of cluster |
Region: Kaluga region
Personnel: > 2000
Specialization: final products of the Cluster, the production of passenger cars.
Products: passenger cars.
Technologies: PCMA Rus plant equipment is highly flexible and allows the production of several car models on one line. The technological process of the plant includes welding and painting of bodies and assembly of the finished car.
Customers: individuals and legal entities, public organizations, and government agencies.
Region: Samara region
Personnel: 100÷250
Specialization: production of fuel tanks and fuel systems made of plastic.
Products: fuel tanks and fuel systems made of plastic.
Technologies: plastic blowing by extrusion (single- and multi- layer). Welding of plastic parts. Leakproofness test.
Customers: AVTOVAZ, Hyundai, Nissan, Toyota.
Region: Republic of Udmurtia
Personnel: 250÷1000
Specialization: production of compression springs with wire diameter from 10 to 55 mm, height from 70 to 800 mm, various geometries.
Products: compression springs of various geometries for automotive and railway engineering, and other industries.
Technologies: hot and cold winding.
Customers: AVTOVAZ, PСМА RUS, FSUE NAMI, Transmashholding, Tikhvin Freight Car Building Plant.
Region: Ulyanovsk region
Personnel: 30÷100
Specialization: production of automotive components.
Products: сovers, seals, diaphragms, oil seals, silent blocks (hinges).
Technologies: injection molding of rubber compound under pressure.
Customers: VIS, SAAZ COMPLECT, DAAZ, DIPO.
Region: Moscow region
Personnel: > 4000
Specialization: final products of the Cluster, the production of passenger cars.
Products: Moskvich passenger cars.
Technologies: contact welding of medium and large stamping parts and bodies (robotic and manual), electric arc welding. Painting of bodies, bumpers and plastic parts, assembly of seats and chassis elements, assembly and control of finished cars. Logistics flows organization within the plant and to the external network.
Customers: individuals and legal entities, public organizations, state institutions.