Cluster members
| Technologies: | Metalworking, turning, milling, gear cutting, jig boring, grinding works |
Region: Samara region
Personnel: 30÷100
Specialization: production of automotive components.
Products: barrels, shafts, screws, axles, sensors, nozzles, alternator belt tighteners.
Technologies: machining of metals – turning, drilling, milling, grinding, thread cutting.
Customers: AVTOVAZ, NPF VITAL, Motor-Super, SIMOS-ZKS.
| Commodity groups: | Components from expanded materials and polypropylene foams |
Region: Samara region
Personnel: <30 people.
Specialization: production of components by forming from expanded materials - EPP / EPS.
Products: door trim inserts, inserts of facing steering shaft covering, EPP cushion, layer pass of gasoline pump gasket.
Technologies: molding of foam materials - EPP/EPS.
Customers: UAZ, AD Plastik.
| Commodity groups: | Electrical equipment |
Region: Samara region
Personnel: 30 ÷ 100 people.
Specialization: production of window raisers, door lock modules.
Products: window raisers, lock modules.
Technologies: assembly and test of mechanical and electric window raisers and door lock modules.
Customers: AVTOVAZ, GAZ Group, FordSollers.
| Commodity groups: | Electrical equipment, Engine cooling systems |
Region: Samara region
Personnel: 100 ÷ 250 people.
Specialization: production of automotive components.
Products: radiators, fans, heaters, clutches, driving assistance systems, headlamps, flywheels, starters, control panels.
Technologies: assembly and check of engine cooling and climate systems, clutches and starters.
Customers: Alliance Renault-Nissan-AVTOVAZ.
| Technologies: | Machining and water jet cutting of polymeric products, Metal welding, Powder coating |
| Commodity groups: | Carpets, Catalytic converters, Components from expanded materials and polypropylene foams, Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Samara region
Personnel: 250 ÷ 1000 people.
Specialization: production of fuel systems, parts and fittings of the body (welding in CO2 environment, spot welding, projection welding), catalytic converters (welding in argon environment), flanged lip (plasma cutting and machining), carpeting and sound insulation products (hot and cold forming, foam filling, water jet cutting, assembly, welding of trimmings by HF currents)
Products: fuel systems (metal tanks, metal pipes, PA pipes), interior systems (sound insulation of front bodywork blind, floor carpets, trunk floor carpets, upholstery of rear wheel arches, lockers and other details of sound insulation), welded metal products (brackets of headlamp cluster fixation, catalytic converters, towing eye, glass runners, hood hinges, clamps of fuel tank fixation, etc.).
Technologies: arc welding in protective environment, spot and projection; pipe bending; HFC welding; plasma cutting and machining; powder coating; hot and cold thermoforming; foam filling; laboratory tests of carpeting.
Customers: Renault, Nissan, LADA West TLT, Ford Sollers, NVH RUS, Johnson Controls, AVTOVAZ, Faurecia, Eberspächer Exhaust Systems RUS.
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: production of polyamide pipes for automotive industry.
Products: fuel pipes for cars Gazelle NEXT, Gazelle, Sobol, Gazon NEXT, PAZ VECTOR, LADA X-RAY, TOYOTA RAV; power steering pipes - LADA LARGUS, LADA X-RAY, Niva.
Technologies: bending of pipes, thermoforming of polyamide pipes, assembly and testing for tightness; assembly of power steering pipes and leak testing.
Customers:AVTOVAZ, LADA WEST TOGLIATTI, Trading-purchasing company GAZ, UAZ, Vital, Renault Russia.
| Technologies: | injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30 ÷ 100 people.
Specialization: production of injection molded plastic products for automotive industry and household purposes.
Products: exterior parts for LADA 2107, 2110, Priora, Kalina-1, Samara, GAZelle (bumpers, bumper beams, brackets, bumper covers, fog lamp frames, front bumper grille).
Technologies: plastic injection molding.
Customers: Ekoplast LLC, LP.
| Technologies: | Extrusion blow molding of hollow plastic products, Metal welding, injection molding and vacuum forming of plastics |
| Commodity groups: | Components from expanded materials and polypropylene foams |
Region: Samara region
Personnel: 30 ÷ 100 people.
Specialization: production of rear-view mirrors, headrests, air ducts.
Products: rear-view mirrors, headrests, air ducts.
Technologies: assembly and test of external rear-view mirrors; molding of polyurethane foams; extrusion blow molding; arc welding.
Customers: LADA West TLT, Faurecia, Daiwoon, GAZ, UAZ.
| Technologies: | Electropainting, Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works |
| Commodity groups: | Cardan shafts |
Region: Samara region
Personnel: 250 ÷ 1000.
Specialization: production of cardan shafts and CVJs, as well as spare parts to them.
Products: cardan shafts on crosspieces (front / rear), cardan shafts with constant velocity joint (front / rear) for cars VAZ, JSC UAZ, GAZ, VIS, cardan shafts for cars RENAULT DUSTER, NISSAN, BMV, VOLKSWAGEN, cardan shafts for all-terrain vehicles STELS, as well as spare parts to them.
Technologies: machining, welding, assembly, balancing, painting, HDTV hardening, defect detection, laboratory metrology.
Customers: AVTOVAZ, LADA West TLT, UAZ, PSA VIS-AVTO, Zhukovsky velomotozavod, Pegas-Agro, car manufacturers of Kazakhstan, Ukraine etc.
| Technologies: | Cold and hot thermoforming of upholsteries and carpets, Machining and water jet cutting of polymeric products, Welding of polymers |
| Commodity groups: | Carpets, Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Samara region
Personnel: 100 ÷ 250 people.
Specialization: main activity of the company is the production of interior parts for automotive industry: floor carpet, carpet for trunk, body side trim, headliner, shelves cover, sound insulation pieces.
Products: headliners, floor carpets, trunk carpets, body side and arc trim, front and rear wheel shields, trunk shelf, noise insulation products, covers.
Technologies: thermoforming on semiautomatic lines, robotic water jet cutting, cutting, shaping, gluing.
Customers: AVTOVAZ, Lada Izhevsk, LADA West TLT, GAZ Group, UAZ, Tverskoy Ekskavator, FSUE NAMI.
| Technologies: | Metal welding, Powder coating, Stamping |
| Commodity groups: | Aluminum parts, Cast iron products, Catalytic converters, Exhaust systems, Stamping parts |
Region: Samara region
Personnel: 100 ÷ 250.
Specialization: production of exhaust system components, design and manufacture of powertrain brackets and chassis products.
Products: elements of the exhaust system, exhaust brackets, support brackets for the suspension of the unit and gearbox system (aluminum, cast iron, steel stamped), components for the rear hub.
Technologies: pipe bending, bending and flaring of exhaust silencer pipes, welding, stamping, machining, metal cutting, painting.
Customers: AVTOVAZ, Lada Imidge, TransMaster.
| Technologies: | Metal welding, Welding of polymers |
| Commodity groups: | Rubber products, Wiring harnesses |
Region: Samara region
Personnel: 250 ÷ 1000
Specialization: production of automotive wire harness with electric conductor selection from 0.22 to 95 sq. mm.
Products: automotive wire harness, rubber products, ceiling lamps of interior lighting, assemblies.
Technologies: integrated automatic processing of wires; resistive wire welding, ultrasonic welding; assembling and testing of wires.
Customers: AVTOVAZ, LADA West TLT.
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Samara region
Personnel: <30
Specialization: forming various range of pipes which are used not only in automotive industry, but also in the tractor, chemical, medical and other types of industries.
Products: valve pipes of absorber scavenging for LADA Kalina, Granta, Datsun. Pipes of separator for LADA Priora, Niva 21314. Kit of fuel and steam pipes for for LADA Vesta fuel tank.
Technologies: thermoforming of polymer pipes, preparation and assembly of fuel lines from polymer and metal pipes.
Customers: BAS Automotive Systems Rus, Ekoplast, SCHETMASH.
| Technologies: | Protective coatings (galvanics, phosphating, cataphoresis), Stamping, injection molding and vacuum forming of plastics |
| Commodity groups: | Electrical equipment, Engine cooling systems |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: climate systems.
Products: elements of climate systems, electrical fan components.
Technologies: automated assembly of engines for electrical fans; injection molding, stamping, galvanization; assembly of fans; aerodynamic testing of electrical fans.
Customers: automotive industry (Sollers Group, AVTOVAZ, LADA West TLT, IzhAvto, UAZ).
| Commodity groups: | Brake systems and their components, Rubber products |
Region: Samara region
Personnel: <30
Specialization: production of rubber products, sealing, brake hoses, clutch hoses, tooling and molds.
Products: rubber products.
Technologies: production of rubber products, sealings, brake hoses, clutch hoses, tooling and molds.
Customers: Renault-Nissan-AVTOVAZ, UAZ.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Stamping |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: production of seat frames and their components.
Products: assembled rear seat cushion frame, assembled rear seatback frame.
Technologies: bending and stamping of products from pipes and wires, hand welding.
Customers: Faurecia, Detalstroikonstruktsia.
| Technologies: | injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: injection molding of plastic parts under pressure and vacuum forming of plastics.
Products: surfacing of dash panel, lever and handhold covers, fixture brackets of engine control systems.
Technologies: injection molding, vacuum forming.
Customers: automotive industry (AVTOVAZ, AVTOVAZ Agregat, APEX, Calsonic, EDSCHA).
| Technologies: | Machining of toolings for stamping production and molds, Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 100 ÷ 250 people.
Specialization: production of stamping parts by cold forming.
Products: components for assembly of seats and exhaust silencers, stamping parts for car assemblies.
Technologies: stamping, machining and repair of tooling for stamping production; cutting of rolled metal sheets into workpieces.
Customers: AVTOVAZ, Valeo Service, Faurecia Automotive Development, Eberspächer Exhaust Systems RUS, Polad, Detal-Resours, Demfi.
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Samara region
Personnel: 30 ÷ 100 people.
Specialization: production of fuel lines.
Products: lines of fuel system and engine cooling, handbrake cables, washing tanks.
Technologies: production of assembled fuel lines.
Customers: Renault, Nissan, AVTOVAZ.
| Technologies: | Machining of toolings for stamping production and molds, Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 250 ÷ 1000
Specialization: production of metal parts up to a thickness of 7 mm by cold stamping for automotive industry, production of die tooling.
Products: 2200 types of parts - stamped parts of fuel system, parts of exhaust system, seat parts, chassis and powertrains parts, stamping parts of car body, small parts (washers, brackets, amplifiers, clips), die and test tooling.
Technologies: cold stamping; cutting of rolled metal sheets into workpieces; machining and repair of tooling for stamping production.
Customers: AVTOVAZ, OAG, Renault Russia, LADA West TLT, Detalstroikonstruktsia, Faurecia.
| Commodity groups: | components made from tubes |
| Technologies: | Metalworking, turning, milling, gear cutting, jig boring, grinding works |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: metal working.
Products: profile tube, composite materials - fittings, gauze; bent profile, channel, profile sheet, fence, utility containers, hangers, fasteners and other products.
Technologies: pass line (intense deformation method); broach pultrusion line (composite materials); press production, bending operations.
Customers: VolgaTech, industrial and civil construction.
| Technologies: | Metalworking, turning, milling, gear cutting, jig boring, grinding works |
| Commodity groups: | Rolled steel and products from stainless and special steel |
Region: Samara region
Personnel: < 30
Specialization: basic infrastructure – automatic slitting cut line, slitting of rolled steel.
Products: steel band, rolled sheet for stamping parts for the entire range of cars, including Lada X-Ray and LADA VESTA.
Technologies: calculation and cutting of the sheet by using a special computer program. Slitting cut line of metal provides sheet cutting of more narrow strips and reel on cut elements into rolls (strips).
Customers: AVTOVAZ, TZTO, Polad, UMM, Stalservice-TL, Stal-Prokat, Eberspächer Exhaust Systems RUS.
| Technologies: | Metal welding |
| Commodity groups: | Catalytic converters, Exhaust systems |
Region: Samara region
Personnel: 100 ÷ 250
Specialization: production of exhaust systems for passenger vehicles.
Products: exhaust silencers, manifolds, catalytic converters, assembled systems.
Technologies: pipe-bending and welding productions, rolling-up technology.
Customers: AVTOVAZ, Nissan Manufacturing RUS, AUTOMOBILE DACIA SA, RENAULT S.A.S., BOSAL, Faurecia.
| Commodity groups: | Wiring harnesses |
Region: Samara region
Personnel: > 1000
Specialization: development, modelling and production of low and high wiring harnesses and connecting systems for cars and commercial vehicles.
Products: wiring harnesses, connection systems.
Technologies: design of wiring harnesses, complete manufacturing cycle, including the cutting, crimping, assembly of blanks into a finished wiring harness, unique to each set of options in the vehicle.
Customers: Volkswagen Group Rus, Renault Russia, FordSollers, AVTOVAZ, LADA West TLT, UAZ.
| Commodity groups: | Paint materials |
Region: Samara region
Personnel: 30 ÷ 100
Specialization: paint materials which have various types of application - painting of auto components, materials for body repair, industrial coatings, painting of plastic products; production of plastic products, technological support of supplied materials.
Products: paint materials.
Technologies: company’s own developments as well as licenses purchased from European manufacturers for production of paint products are used. ECOPOL uses high-quality European raw materials (Bayer, BASF, Nuplex, Eckart) and the rich experience of these companies that helps significantly shorten the development time and improve the quality of new materials. On all production areas company uses the equipment of the leading European producers Profarb, Susmeyer, Netzsch, Oliver-Batlle.
For the manufacture of plastic products the company has a corresponding full modern equipment extrusion lines, injection molding, thermoforming automatic line.
Customers: AVTOVAZ, LADA Izhevsk, Renault-Nissan Alliance, KAMAZ, GAZ Group, MAZ and other companies of Russia and CIS countries.
| Technologies: | Metal welding, Metalworking, turning, milling, gear cutting, jig boring, grinding works, Powder coating |
| Commodity groups: | Brake systems and their components |
Region: Samara region
Personnel: 250÷1000
Specialization: components of the braking and steering systems, suspension components.
Products: pedal box, brake pads, clutch pedals, traction tips, ball pin, traction steering trains, assembled back plate of rear brake, manual brake lever with traction. The list of products is about 200 items.
Technologies: metal forming, arc welding in carbon dioxide, chemical phosphating, assembly and laser marking.
Customers: AVTOVAZ, LADA West TLT, OAT, CIMOS-ZKS, OAG, EVR.
| Technologies: | Extrusion blow molding of hollow plastic products, injection molding and vacuum forming of plastics |
| Commodity groups: | Climate systems |
Region: Samara region
Personnel: 250÷1000
Specialization: production of filters, plastic parts.
Products: air filters, interior parts, cooling module, telescopic bars, vacuum amplifier of brake, ventilation and heating system components, body mechanisms. The list of products is about 400 items.
Technologies: assembly of components, injection molding, production of filters and their elements.
Customers: AVTOVAZ, LADA West TLT, OAT Trading House, Detalstroikonstruktsia.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Stamping, Welding |
| Commodity groups: | Components made from tubes |
Region: Samara region
Personnel: < 30
Specialization: pipe manufacturing for automotive industry.
Products:
Lateral supports, subframe brackets, suspension bar stabilizers for Lada Vesta.
Engine tubes: сooling system nozzle & oil level indicator for Lada Vesta & XRAY.
Technologies: welding, leak testing, bending, stamping.
Customers: AVTOVAZ, Renault-Nissan, LADA-Izhevsk, CIE AUTOMOTIVE RUS, Automobile Dacia S.A.
| Technologies: | Machining of toolings for stamping production and molds |
Region: Samara region
Personnel: < 30
Specialization: engineering, production, repair of molds and dies.
Products: technological tooling, dies, molds.
Technologies: machining of steel and aluminum molds on CNC machines, turning, drilling, grinding operations, inert-gas shielded welding (argon) TIG 2311.
Customers: automotive industry companies (manufacturers of plastic auto components, carpets and noise insulation for cars).
| Technologies: | Metal welding, Powder coating, Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 250÷1000
Specialization: production of aluminum profile by extrusion, pressing of stamped products, tooling production (die tooling, die assembly).
Products: aluminum profiles for different purposes, stamping of small and medium parts from ferrous metal
Technologies: cold stamping, painting, bending, contact and semi-automatic welding.
Customers: AVTOVAZ, Lada West TLT, LADA-Image, Vazinterservis, PSA VIS-AVTO, AUTOCOMPONENT ENGENEERING -2, GAZ GROUP.