Cluster members
| Technologies: | Protective coatings (galvanics, phosphating, cataphoresis) |
Region: Samara region
Personnel: 100÷250
Specialization: the company is specialized on the application of corrosion-resistant coatings on galvanic systems, as well as zinc lamellar coatings using DELTA-MKS® systems, using licensed materials from Dorken MKS-Systeme GmbH & Co. KG. KG (Germany). Application of zinc lamellar coatings to protect fasteners.
Products: services for the application of corrosion-resistant coatings.
Technologies: the plant is equipped with modern technological equipment of leading European companies: surface preparation and anti-corrosion coating lines produced by Reinhardt GmbH, Driesch GmbH, Aquacomp Hard, Tosca shot blasting machines, sewage treatment and water treatment equipement KMU, Ecoteam S.p.A.).
Customers: AVTOVAZ, BBS, Motor-Super, Polad,TZTO, VMK, FROST, M automotive Rus, Edscha Togliatti, Faurecia, APRIKS, Group of companies Electroshield-TM, Bulten Rus.
| Technologies: | Extrusion blow molding of hollow plastic products, Injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: 250÷1000
Specialization: production of auto components and wood-filled polypropylene sheets.
Products: sunvisors, armrests, parcel shelves, false floor, side trims, door trims, pillar trims, back trims, covers, caps, and other interior parts.
Technologies:
- Patent-protected technology of Kodrenalen® production of wood – filled polypropylene sheet also known as Woodstock and Polywood;
- Injection molding;
- Ultrasonic and vibration welding;
- High-frequency welding using G.E.A.F. equipement;
- Image Thermotransfer;
- IMM Haitian with clamping force from 120 to 1800 tons;
- Vertical IMM Engel ES 330/80 with clamping force 80 tons;
- Assembly of armrests on robotized line COMAU.
Customers: AVTOVAZ, Lada Izhevsk, Renault Russia, LADA West TLT, Nissan Rus, Hyundai, GAZ Group, MAZ.
| Technologies: | Body components manufactured using profiling and bend with stretching technologies, Metal welding, Stamping |
| Commodity groups: | Stamping parts |
Region: Samara region
Personnel: 100÷250
Specialization: production of original body parts.
Products: connectors for door panels (LADA 4x4, Chevrolet Niva, LADA Priora, LADA Kalina, LADA Granta, LADA Vesta), door frames (X52-Renault Logan / Sandero, H79-Renault Duster, LADA-Largus, XGA-LADA X-Ray) water cooling pump (LADA Classic, Chevrolet Niva, LADA Priora, LADA Kalina, LADA Granta, LADA Vesta).
Technologies: profiling, bending with stretching, small stamping, assembly, welding.
Customers: AVTOVAZ, LADA West TLT, Motor-Super, Lada Imidge, Lada Izhevsk, VM Automotive.
| Commodity groups: | Safety systems |
Region: Samara region
Personnel: 100÷250
Specialization: production of components and accessories for vehicles.
Products: seat belts, seat belt buckles, airbags, steering wheels.
Technologies: automatic and semi-automatic equipment which performs assembly operations with integrated quality control.
Customers: main leading OEMs presented in Russian market.
| Technologies: | Screen and digital printing |
| Commodity groups: | Informational, identification and decorative self-adhesive labels and films as well as dashboards and flexible keyboards |
Region: the Republic of Bashkortostan
Personnel: < 30
Specialization: screen and digital printing.
Products:
Technical labels (information plates, self-adhesive nameplates)
Thermal Transfer Labels
Indicating scales
Emblems
Metal nameplates (marking plates made of aluminum)
Conversion (films for lining racks, anti-gravel films)
Character plates
Covers for thresholds
Front panels
Membrane keyboards
Rubber goods marking
Warranty stickers
Technologies:
• Rolled printing machines
• Sheet-fed printing presses
• Die-cutting presses
• Checking and counting machines
• Auxiliary and specialized printing equipment
Customers: Renault-Nissan-AVTOVAZ, LADA West TLT, HMMR, NMGR, Saturno-TP, TZK Autocomponent, LightTech Plus.
| Commodity groups: | Catalytic converters, Exhaust systems |
| Technologies: | Heat treatment, Injection molding and vacuum forming of plastics, Stamping |
Region: Samara region
Personnel: > 1000
Specialization: development, production and sales of automotive components.
Products: seats, interior parts and exhaust systems.
Technologies: injection molding, laser welding, fabric cutting for seats, sewing, rolling, delivery JIS (just in sequence), ultrasonic and vibration welding of plastic, foaming, burning, thermoforming, water cutting, assembly of exhaust silencers, pipe bending, perforation of pipes, manual and robotic welding of exhaust systems, assembly of converters, etc.
Customers: Alliance Renault-Nissan-AVTOVAZ, LADA West TLT, Volkswagen Group Rus, Ford Holding, PСMA, Lada-Image.
| Commodity groups: | Aluminum parts for engines and transmissions |
| Technologies: | CASTING OF ALLUMINUM ALLOYS |
Region: Samara region
Personnel: 30÷100
Specialization: production of components for vehicles.
Products: aluminium parts for H4M engines and transmissions of vehicles.
Technologies: aluminium alloy smelting, die casting, surface machining.
Customers: AVTOVAZ, Automobile Dacia, Renault Russia.
| Commodity groups: | Rubber products |
Region: Kaluga Region
Personnel: > 1 000
Specialization: production of passenger car and light truck tires.
Products: passenger car and light truck tires with size from 13 to 21 inches (300 sizes).
Technologies: rubber mixing, calendering, extrusion, assembly, vulcanization, studding.
Customers: Alliance plants (Renault-Nissan-AVTOVAZ), Volkswagen, UAZ, Toyota, Peugeot, Ford, Skoda.
| Technologies: | Injection molding and vacuum forming of plastics, Metalworking, turning, milling, gear cutting, jig boring, grinding works |
| Commodity groups: | Electrical equipment, Electronic components |
Region: Nizhny Novgorod region
Personnel: 250÷1000
Specialization: production of electronic components.
Products: accelerator pedal modules, brake and coolant level sensors, temperature sensors, climate control units, server platforms, electronic components, high-precision resistors and potentiometers.
Technologies:
• plastic injection molding;
• stamping;
• SMD assembly;
• selective soldering.
Customers: GAZ, AVTOVAZ, LADA West TLT, UAZ, KAMAZ.
| Technologies: | Cold winding |
| Commodity groups: | Fasteners and springs |
Region: Nizhny Novgorod region
Personnel: 30÷100
Specialization: production of spring wire products.
Products: fasteners and springs.
Technologies: cold winding.
Customers: AVTOVAZ, TZK Avtokomponent, ZIP, UAZ, Motor-Super.
| Technologies: | Engineering |
Region: Moscow
Personnel: 30÷100
Specialization: engineering
Technologies:
Product engineering:
- Style, design, surface modeling, concept development
- Pre-programming, configuration, feasibility study
- Body, interior and exterior development
- Chassis and power units
- Electrics and electronics
- CAE simulation
- Prototyping
- Testing and validation
Process engineering:
- Engineering data, graphical charts
- PFS of serial equipment development
- Serial equipment integration
- Tolerance Analysis, Metrology
Operational Support SOP Support:
- Supplier management
- Logistics, supply chain management
Consulting, performance target improvement
Customers: Renault, AVTOVAZ, PCMA, FORD.
| Commodity groups: | Electrical equipment, Polymer composite materials |
| Technologies: | Injection molding and vacuum forming of plastics |
Region: Vladimir region
Personnel: 250÷1000
Specialization: production of automotive components.
Products: understeering switches, connectors, circuit elements, fuel level sensors, relay and fuse blocks, central switches, on/off switches.
Technologies: plastic injection molding, cold stamping, brazing, welding, painting, pad printing, laser marking.
Customers: AVTOVAZ, GAZ Group, LADA West TLT, UAZ, KAMAZ, PAZ, URAL, Rostselmash, LiAZ.
| Technologies: | Injection molding and vacuum forming of plastics |
Region: Samara region
Personnel: < 30
Specialization: plastic parts.
Products: holders, tightening, fasteners for automotive seats.
Technologies: extrusion, plastic injection molding.
Customers: Renault-Nissan, VW, Skoda, Faurecia, LEAR, Magna, MMC, AvtoVAZ, UAZ, Adient, DK Rus.
| Commodity groups: | Rubber products |
Region: the Chuvash Republic
Personnel: 100÷250
Specialization: production of rubber goods.
Products: rubber goods for commercial and passenger cars.
Technologies: Stroymash uses the most modern technologies - this is injection molding, compression molding in a vacuum environment, cryogenic waste stripping of parts, mixing the rubber base with a vulcanizing agent and dye using the computer control of the ratio of ingredients and checking the results of mixing on a plastograph.
Customers: KAMAZ, AVTODIZEL, GAZ Group, TMZ, Trek, Volkswagen, etc.
| Commodity groups: | mirrors and their elements |
Region: Ulyanovsk Region
Personnel: 30÷100
Specialization: production of mirrors and their elements.
Products: automotive mirror elements, exterior mirror frames and assembled mirrors.
Technologies: forming and processing of sheet glass.
Customers: AVTOVAZ, UAZ, DAAZ, Lada Izhevsk, LADA West TLT, Motor-Super.
| Technologies: | Casting of alluminum alloys |
Region: Samara region
Personnel: 30÷100
Specialization: production of complex body parts of engines, transmissions, heat exchangers, brake system elements.
Products: aluminium alloy parts and castings, LKM-900 metal mold casting machine.
Technologies: gravity (classical) die casting of aluminum alloys in a chill mold, casting with a chill mold rotation (self-filling method), aluminium casting in air set molds (cold-hardening mixtures), impregnation, machining, assembly.
Customers: SRC Progress, SHAAZ, Polyus, AK Tulamashzavod, Aviaagregat, Gidroavtomatika, Eks-Forma, ProAvtoKom, TMC-Sport.
| Technologies: | Protective coatings (galvanics, phosphating, cataphoresis) |
Region: Samara region
Personnel: 30÷100
Specialization: construction of a cataphoretic coating application; modernization of the existing cataphoresis line; cataphoretic treatment.
Products: protective coatings applicaitons.
Technologies: application of cataphoretic coating OXSILAN.
Customers: AVTOVAZ-RENAULT-NISSAN, TZTO, MAR, Wilo, GESTAMP, Faurecia.
| Commodity groups: | Rubber products |
Region: Sverdlovsk Region
Personnel: 250÷1000
Specialization: production of rubber goods.
Products: rubber and rubber-metal seals.
Technologies: EPDM extrusion.
Customers: AVTOVAZ, Renault, Nissan, GAZ, UAZ, LADA Izhevsk, Lada West Togliatti.
| Commodity groups: | Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Samara region
Personnel: 30÷100
Specialization: hot and cold forming, cutting down of products from polyurethane foam.
Products: the company have successfully mastered parts for noise insulation of the engine compartment, under-hood space, luggage compartment and car interior with the application of multilayer thermoforming technology for non-woven materials, polyurethane foam.
Technologies:
1. Hot, cold forming of non-woven materials, polyurethane foam;
2. Lamination of non-woven materials, polyurethane foam;
3. Cutting down products from polyurethane foam.
Customers: UAZ, LADA West TLT.
| Commodity groups: | Stamping parts |
Region: Chelyabinsk region
Personnel: 250÷1000
Specialization:
- research and development on suspension and steering system ball joints development, calculation, simulation,3D modeling, prototyping;
- chassis components validation;
- suspension and steering system ball joints serial production for
passenger cars, SUV and LCV.
Products:
- suspension ball joints;
- stabilizer links;
- inner and outer tie rods and steering links.
Technologies:
- sheet-metal stamping;
- machining;
- resistance welding;
- assembling.
Customers: AVTOVAZ; GAZ Group; LADA West TLT; LADA Izhevsk Automobile Plant; NAMI; RENAULT RUSSIA; Steering Systems; BOSCH Automotive Steering; Knorr-Bremse Steering Systems (former tedrive Steering Systems).
http://www.belmag-technologies.com/
| Technologies: | Protective coatings (galvanics, phosphating, cataphoresis), Stamping |
| Specialization: | Heat treatment |
Region: Samara region
Personnel: 30÷100
Specialization: production of complex body parts of engines, transmissions, heat exchangers, brake system elements.
Products: aluminium alloy parts and castings, LKM-900 metal mold casting machine.
Technologies: gravity (classical) die casting of aluminum alloys in a chill mold, casting with a chill mold rotation (self-filling method), aluminium casting in air set molds (cold-hardening mixtures), impregnation, machining, assembly.
Customers: SRC Progress, SHAAZ, Polyus, AK Tulamashzavod, Aviaagregat, Gidroavtomatika, Eks-Forma, ProAvtoKom, TMC-Sport.
| Technologies: | Injection molding and vacuum forming of plastics, METALWORKING, TURNING, MILLING, GEAR CUTTING, JIG BORING, GRINDING WORKS |
Region: Nizhny Novgorod Region
Personnel: 30÷100
Specialization: production of metal and plastic auto components.
Products: metal turning products (bushings, pipe unions, adapters, etc.), plastic molded non-aspectual products, plastic corrugated pipes (from 4.5 mm to 37 mm), plastic thermoformed pipelines with and without fittings.
Technologies: metal machining, plastic molding, plastic extrusion, thermoforming and assembly.
Customers: AVTOVAZ, Avtodizel, AZ GAZ, KAMAZ, AZ UralAZ, Delfingen DE- Hassfurt, Vitesco Technologies Czech Republic.
| Technologies: | Injection molding and vacuum forming of plastics |
| Commodity groups: | Polyamide fuel lines, fuel system products from polymeric material with low permeability |
Region: Naberezhnye Chelny
Personnel: 100÷250
Specialization: production of automotive components.
Products: polyamide pipelines, plastic auto components.
Technologies: extrusion, injection molding, blow molding.
Customers: KAMAZ, URALAZ, GAZ, NEFAZ, AVTOVAZ.
| Technologies: | Compounding |
| Commodity groups: | Polymer composite materials |
Region: Moscow
Personnel: 250÷1000
Specialization: production of polymer composite materials.
Products: compounds under the trademarks Armlen, Armamid, Technaset.
Technologies: compounding, extrusion, formulation development of polymeric materials.
Customers: Renault-Nissan-Mitsubishi, AVTOVAZ, PSA Group, Volkswagen.
| Technologies: | Automation of production processes and equipment |
Region: St. Petersburg
Personnel: < 30
Specialization: safe automation of machinery and equipment.
Products: safety components of machinery and equipment (safety relays, RFID sensors, locks with locking system, cable switches, emergency stop buttons, laser scanners, safety mats, safety controllers, drive equipment, service robotics, operator terminals, access control and switching equipment operating modes devices, network equipment, etc.).
Technologies: a full range of services in the field of machinery and equipment safe automation (risk assessment, safety design, safety concept, implementation and validation), as well as modernization and training.
Customers: car manufacturers, automotive component suppliers, packaging industry, food industry, robotics, pharmaceuticals, machine tools, presses, railway equipment, steel and aluminum industries, cableways, airports, amusement parks, pulp and paper
industry, wind energy.
| Technologies: | Injection molding and vacuum forming of plastics, METALWORKING, TURNING, MILLING, GEAR CUTTING, JIG BORING, GRINDING WORKS, Stamping |
| Commodity groups: | Fasteners and springs |
Region: Ulyanovsk Region
Personnel: 30÷100
Specialization: production of plastic parts by injection molding, cold stamping, production of molds, dies, accessory items.
Products: fasteners, brackets, engine parts and assemblies, molds, dies, non-standard equipment, form blocks.
Technologies: plastic injection, ultrasonic plastic welding, cold stamping, machining, EDM process.
Customers: AVTOVAZ, UAZ, UMZ, AVTODIEZEL, KAAZ, TPV RUS, LADA-PLAST, Detal Resurce, Bridgestone Tire Manufacturing CIS, RPRZ.
| Technologies: | Compounding |
Region: the Republic of Tatarstan
Personnel: 30÷100
Specialization: polymer compounds for the automotive industry, household appliances, electronics, electrical and civil engineering.
Products:
Polymer compounds on the base of:
• polypropylene - Avtolen;
• polyamide - Avtomid;
• polycarbonate and PC / ABS mixtures - Avtoloy;
• ABS plastic - Avtolak;
• polystyrene - Avtostyrene;
• other.
Technologies:
• compounding,
• highly filled materials,
• wide range of functional fillers.
Customers: Autocomponent, Samsung, Forecia, Docke Extrusion, Hiton-Plast 2, Magna, Schneider Electric, Ford, Daimler-Mercedes, etc.
Region: Moscow
Personnel: > 1000
Specialization: solutions for quality control, sorting and improving of components and finished products for automotive industry.
Customers: OEM and all tier suppliers.
| Commodity groups: | Electrical equipment, Electronic components |
Region: Kaluga region
Personnel: 250÷1000
Specialization: design and manufacturing of automotive electronic components.
Products:
- electromechanical power steering;
- EECS sensors (of pressure, speed, phases, crankshaft etc.);
- interior heating systems (heater shutters, temperature sensors);
- electric equipment of starting and heating devices (dual-mode and liquid heaters’ blocks and control panels);
- telematics module (TCU);
- operating and control elements (lighting control modules, instrument lighting controls, headlight range control switches, digital clock);
- voltage regulators and relays (indicator breakers, rear fog lamp relays, wiper relays);
- digital tachograph.
Technologies:
- Mounting SMD technique;
- Semiconductor sensors’ and regulators’ technologies;
- Assembling technologies;
- Manufacturing harness technique;
- Injection molding;
- Cold stamping.
Customers: AVTOVAZ, KAMAZ, UAZ, GAZ, PAZ, HTRU, SEGZ.
| Technologies: | COLD AND HOT THERMOFORMING OF UPHOLSTERIES AND CARPETS, MACHINING AND WATER JET CUTTING OF POLYMERIC PRODUCTS |
| Commodity groups: | Vibro-sound insulation and vibro-damping materials and parts made from them |
Region: Vladimir region
Personnel: 30÷100
Specialization: production of automotive headliners, noise and sound insulation parts, heat insulation parts etc. from polyurethane foam, polyethylene foam, and felted cloth.
Products: automotive headliners, noise and sound insulation, sealings etc. from polyurethane foam, polyethylene foam, felted cloth and other materials.
Technologies: thermoforming, water cutting, lamination of materials, punching.
Customers: Renault, Nissan, VW, Mitsubishi, Peugeot, Citroen, Valeo, Faurecia, Eurostyle and other companies.